1. Quality factors
Material selection: Single-ended heating tubes of different materials have different high temperature resistance, corrosion resistance and oxidation resistance. For example, stainless steel 304, 321 and Ingelite have different oxidation resistance in high temperature environments. Choosing the right material can effectively extend the service life of the heating tube.
Manufacturing process: The quality of the manufacturing process directly affects the internal structure and surface quality of the heating tube. Precision manufacturing technology can ensure that the internal filling of the heating tube is uniform and the structure is dense, thereby improving its durability and service life.
2. Environmental factors
Temperature: The operating temperature of the heating tube has an important influence on its service life. When in a high temperature environment for a long time, the heating tube will undergo thermal expansion and contraction, resulting in damage to the internal components and shortened life.
Medium: The type of medium in which the heating tube is located will also affect its service life. For example, a heating tube working in a corrosive medium is more susceptible to corrosion and damage.
Heat dissipation conditions: The heat dissipation conditions of the heating tube directly affect its internal temperature distribution and the heating of the components. If the heat dissipation is poor, the internal temperature of the heating tube will rise, resulting in damage to the components and shortened life.
3. Use condition factors
Voltage and current: The voltage and current of the heating tube are key factors affecting its service life. If the voltage and current are too large, it will cause the internal components of the heating tube to overheat, thereby accelerating its aging process.
Frequency of use: The frequency of use of the heating tube will also affect its service life. Frequent switching of the heating tube will subject its internal components to more mechanical and thermal shocks, resulting in a shortened life.
Installation method: The installation method of the heating tube also has a certain impact on its service life. For example, when the gap between the diameter of the embedded heating tube and the mounting hole is too large, it will affect the heat transfer efficiency, thereby accelerating the damage of the heating tube.
4. Maintenance factors
Regular inspection: Regular inspection and maintenance of the heating tube can promptly detect potential problems and take measures to deal with them, thereby extending its service life.
Cleaning and maintenance: Keeping the surface of the heating tube clean and dry can prevent it from corrosion and damage. At the same time, regularly cleaning the dirt and debris inside the heating tube can also improve its heating efficiency and service life.